Water Dry-Off Oven
KONE Elevator India
36%fuel reduction
An 18.6% overall paint-shop fuel reduction is also documented for the project.
Review project evidenceThermo-Ceramic Coating for furnaces & ovens
Thermo-CeramicCoating for industrial heat.
ISCT applies Thermo-Ceramic Coating™ to industrial furnaces, ovens, and process equipment to help reduce heat loss, protect operating surfaces, and evaluate thermal performance.
12 documented studiesResults vary by asset, process, and operating conditions.
8–36% reported rangeEnergy outcomes shown in selected case studies.
TCC™ 400 Series◆TCC™ 600 Series◆TCC™ 1200 Series◆TCC™ 1800 Series◆0.92 Emissivity◆200–250 Microns Thickness◆Up to 1800°C◆8–10% Min. Energy Savings◆5+ Year Durability◆BEE-Recognized Technology◆GIZ-Partnered Solution◆MSME Registered◆150+ Industrial Installations◆496+ Tons CO₂ Prevented◆Made in India◆TCC™ 400 Series◆TCC™ 600 Series◆TCC™ 1200 Series◆TCC™ 1800 Series◆0.92 Emissivity◆200–250 Microns Thickness◆Up to 1800°C◆8–10% Min. Energy Savings◆5+ Year Durability◆BEE-Recognized Technology◆GIZ-Partnered Solution◆MSME Registered◆150+ Industrial Installations◆496+ Tons CO₂ Prevented◆Made in India◆
01 / Heat escaping
Where industries lose energy
Industrial equipment can lose heat through walls, roofs, doors, and exposed surfaces. A thermal inspection helps identify where the process is giving energy away.
Thermal diagnostic / 01Heat-loss view
01
Surface Heat Loss
Significant thermal energy escapes through furnace walls, kiln surfaces, and process equipment — reducing operational efficiency and increasing fuel costs.
02
High Surface Temperatures
Elevated external surface temperatures indicate poor insulation and wasted energy in any heat-bearing equipment.
03
Excess Energy Consumption
Energy loss forces systems to consume more fuel or electricity to maintain required temperatures.
04
CO₂ Emissions
Higher energy consumption directly increases carbon dioxide emissions and environmental impact.
05
Inefficient Insulation
Traditional insulation degrades over time, leading to progressively worse thermal performance and increasing energy wastage in industrial furnaces and ovens.
Our Solution
Thermo-Ceramic Coating™ Technology
A three-step process that helps teams move from identified heat loss to a more controlled thermal surface.
01
Ceramic Coating Applied
High-performance TCC™ is applied to equipment surfaces — internally on ovens, and both internally & externally on furnaces, kilns, and process equipment.
02
Thermal Energy Managed
The coating reflects infrared radiation and acts as a thermal barrier — keeping thermal energy where it belongs, retained within the equipment.
03
Energy Efficiency Improved
Energy loss reduces significantly, lowering fuel consumption, electricity usage, and CO₂ emissions measurably.
Thermal Barrier Technology
The thermo-ceramic coating creates a thermal barrier that reflects infrared radiation back into the furnace or oven, keeping thermal energy where it belongs — inside the equipment. Documented outcomes vary by equipment, process, and operating conditions, so each project should begin with a technical evaluation.
TCC™ Applied
How It Works
See the Coating in Action
Drag the divider to compare heat loss before and after TCC™ application — applied internally on ovens, and both internally & externally on furnaces.
Before
After
High heat loss · 170–200°C surface
38–45°C surface · Minimal loss
Without TCC™
Without coating, heat escapes through all equipment surfaces — walls, doors, roofs. Wasted energy means higher fuel consumption, higher electricity bills, and unnecessary CO₂ emissions.
High surface temperatures (70–200°C+)
Significant radiant heat loss from all sides
Longer heating cycles and recovery times
Higher fuel and electricity consumption
Live comparison
Shell Temp180°C
Heat LossHigh
Fuel Usage100%
TCC™ Coating Specification
200–250 microns · Emissivity 0.92 · 5+ year durability · Up to 1800°C rated
150+
Reported installations
Across multiple industrial sectors
12
Case studies available
Named projects with operating context
8+
Industry sectors
From automotive to process industries
24hr
Initial response target
For submitted evaluation requests
Trusted Partnerships
Our Associations
BEEBureau of Energy Efficiency
CIIConfederation of Indian Industry
PwCPwC
World BankWorld Bank Group
UNIDOUNIDO
GIZGIZ
BEEBureau of Energy Efficiency
CIIConfederation of Indian Industry
PwCPwC
World BankWorld Bank Group
UNIDOUNIDO
GIZGIZ
The Difference
Why Choose ISCT
See how our thermo-ceramic coating technology compares to traditional insulation methods.
Traditional Insulation
Outdated approach
Requires Shutdown
Traditional insulation demands costly equipment downtime for installation and replacement.
Limited Surface Compatibility
Cannot be applied to complex geometries, irregular shapes, or hard-to-reach areas.
Degrades Rapidly
Absorbs moisture, corrodes substrates, and requires frequent replacement — especially in harsh industrial environments.
Difficult to Monitor
Hidden corrosion under insulation (CUI) goes undetected, causing safety risks and failures.
ISCT Thermo-Ceramic Coating™
Modern solution
Minimal Downtime
Applied in just 3-4 days with minimal production interruption — far less than traditional insulation overhauls.
Any Surface, Any Shape
Coats pipes, tanks, valves, flanges, and complex geometries with a simple spray application.
Measured Project Outcomes
Project-specific energy outcomes reviewed with thermal imaging, baseline data, and operating context.
5+ Year Durability
Weather-resistant, non-toxic, and maintenance-free with consistent performance for over 5 years.
3-4
Days Downtime
Any
Surface Compatible
8-10%
Min. Energy Savings
5+
Year Durability
Product Lineup
Four Grades. One Guarantee.
Choose the TCC™ variant appropriate for the operating range and surface. Expected outcomes require a project-specific evaluation.
Tap any card to see industry applications
The Process
How Every Project is Executed
A systematic four-stage methodology — from thermal diagnosis to verified performance improvement — applied consistently across every installation.
01
Step 01 · Baseline Assessment
Thermal Inspection
FLIR thermal imaging maps every heat-loss zone across your furnace or oven surfaces. We quantify baseline shell temperatures, emissivity values, and radiant loss before any coating is applied.
Thermal survey report provided
02
Step 02 · Foundation for Adhesion
Surface Preparation
Surfaces are degreased, cleaned, and mechanically prepared. Proper preparation is the non-negotiable foundation — it ensures the ceramic layer bonds correctly and lasts the full 5+ year service life.
Adhesion testing performed
03
Step 03 · 200–250 Micron Ceramic Layer
TCC™ Application
Thermo-Ceramic Coating™ is spray-applied at 200–250 microns. Surface emissivity rises from ~0.2–0.3 (bare metal) to 0.92 — maximising infrared re-radiation back into the process chamber.
Emissivity: 0.2–0.3 → 0.92
04
Step 04 · Measured & Documented
Performance Verification
Post-application thermal imaging confirms the improvement. Every project receives a before/after performance report with shell temperature differentials, energy savings estimate, and CO₂ reduction figures.
Full performance report issued
3–5 daysTypical project duration
24 hoursCoating cure time
5+ yearsService life
Documented project outcomes
Results need context, not just a headline.
These selected outcomes are tied to specific equipment and operating contexts. Results vary by asset, process, baseline, and operating conditions.
Sealed Quench Furnace
Lakshmi Machine Works
24%LPG reduction
The documented project also records a 4% reduction in electric power use.
Review project evidenceAnnealing Furnace
Vulkan Technologies
22%specific fuel reduction
The project record notes 33.24 tons/year of CO₂-emission savings.
Review project evidenceReview the full equipment, baseline, outcome, and available supporting evidence before using any project result as a benchmark.
Sectors
Industries We Support
Our thermo-ceramic coating technology serves industries where high-temperature processes demand energy efficiency.
Documented project records
Selected equipment outcomes
Review each project with its equipment, measured outcome, and available supporting evidence. Results vary by asset and operating context.
36% WDO fuel reduction
Oven
KONE Elevator India
Water Dry-Off Oven
36% fuel reduction on WDO oven and 11% on PBO. Overall paint shop savings of 18.6%.
36% WDO fuel reduction
Chennai
24% LPG reduction
Furnace
Lakshmi Machine Works
Sealed Quench Furnace
24% LPG fuel reduction + 4% electric power savings. ROI in just 4 months.
24% LPG reduction
Coimbatore
22% specific fuel reduction
Furnace
Vulkan Technologies
Annealing Furnace
22% specific fuel reduction with 33 tons/year CO₂ emission reduction.
22% specific fuel reduction
Pune
Client evidence
Explore all documented casesReview the project, not an anonymous quote.
Each result below names the equipment and location so decision-makers can review the relevant project context.
Project record
Sealed Quench Furnace
Lakshmi Machine Works
Coimbatore, India
24% LPG fuel reduction
The project record also notes 4% electric-power reduction and a four-month ROI.
Project record
Water Dry-Off & Powder Baking Ovens
KONE Elevator India
SIPCOT, Chennai
36% WDO fuel reduction
The project record reports 11% reduction for the PBO and 18.6% overall paint-shop fuel reduction.
Project record
Turbine Duct
Maruti Suzuki India
Gurgaon, India
40–70°C shell-temperature reduction
Thermal imaging recorded a 25–30% overall temperature reduction in the coated areas.
Evaluation FAQ
The questions to settle before an assessment.
Clear answers, careful claims, and direct paths to the right evidence or conversation.
Request an equipment evaluationTrusted & Certified
Certifications & Accreditations
Backed by industry-leading certifications and partnerships that validate our commitment to quality and innovation.
BEE Collaboration
Recognized partner of Bureau of Energy Efficiency for energy conservation initiatives
GIZ Partnership
Strategic partnership with Deutsche Gesellschaft für Internationale Zusammenarbeit
MSME Registered
Registered under Ministry of Micro, Small and Medium Enterprises, Government of India
Make in India
Proudly developed and manufactured in India for global industrial applications
Deep Dive
How Thermo-Ceramic Coating™ Works
Click on different parts of the equipment to understand where energy loss occurs and how our coating technology addresses each area.
ROOF
FLOOR
WALL
DOOR
🔥
Equipment Interior1000°C+
Equipment Walls
40-50% of total lossThe largest surface area where heat escapes. Coating application here delivers maximum energy savings.
Roof / Top Surface
20-25% of total lossHot air rises, making the roof a critical heat loss point. Coating reflects radiated heat downward.
Doors / Access Points
15-20% of total lossDoor surrounds and frames lose heat through conduction and radiation. Coating minimizes this loss.
Key Mechanisms
- Infrared heat reflection back into the system
- Thermal barrier effect reducing conductive heat transfer
- Energy retention within the high-temperature zone
Documentaries
Featured Documentary Videos
Watch how ISCT's thermo-ceramic coating technology delivers real energy savings, featured in collaborations with leading energy organizations.
ISCT × BEE Documentary
Bureau of Energy Efficiency Collaboration
ISCT × BEE Documentary
Bureau of Energy Efficiency Collaboration
ISCT × GIZ Documentary
GIZ Collaboration — Furnace Energy Savings
ISCT × GIZ Documentary
GIZ Collaboration — Furnace Energy Savings
Knowledge Hub
Insights from the Field
Real-world findings from our Furnace & Oven Magazine 2024–25, energy audits, and documented industrial results.
Trusted Nationwide
Our Clients
A growing body of named industrial project references across India shows where ISCT’s thermal coating work has been applied.
Mahindra & Mahindra
Automotive
Maruti Suzuki
Automotive
Tata Motors
Automotive
Hero MotoCorp
Automotive
Ashok Leyland
Automotive
Bajaj Auto
Automotive
Hyundai Motors
Automotive
Yamaha India
Automotive
Mahindra CIE
Automotive
Delphi TVS
Automotive
Lucas TVS
Automotive
Varroc Engineering
Automotive
ASK Automotive
Automotive
Perkins India
Automotive
Mahindra & Mahindra
Automotive
Maruti Suzuki
Automotive
Tata Motors
Automotive
Hero MotoCorp
Automotive
Ashok Leyland
Automotive
Bajaj Auto
Automotive
Hyundai Motors
Automotive
Yamaha India
Automotive
Mahindra CIE
Automotive
Delphi TVS
Automotive
Lucas TVS
Automotive
Varroc Engineering
Automotive
ASK Automotive
Automotive
Perkins India
Automotive
Bharat Gears
Automotive
Hi-Tech Gears
Automotive
GNA Duraparts
Automotive
Rolex Rings
Automotive
Belrise India
Automotive
Minda Industries
Automotive
KONE Elevators
Manufacturing
Whirlpool India
Manufacturing
Lakshmi Machine Works
Manufacturing
Vulkan Technologies
Manufacturing
Emkay Casting & Forging
Forging
Sumangal Castings
Forging
Indo Shell Cast
Forging
Bharat Gears
Automotive
Hi-Tech Gears
Automotive
GNA Duraparts
Automotive
Rolex Rings
Automotive
Belrise India
Automotive
Minda Industries
Automotive
KONE Elevators
Manufacturing
Whirlpool India
Manufacturing
Lakshmi Machine Works
Manufacturing
Vulkan Technologies
Manufacturing
Emkay Casting & Forging
Forging
Sumangal Castings
Forging
Indo Shell Cast
Forging
Bharat Forge
Forging
Bonfiglioli
Manufacturing
Mungi Engineering
Manufacturing
Minda Kosei
Manufacturing
Neokraft India
Manufacturing
Godrej & Boyce
Manufacturing
Adish Aluminium
Aluminium
Hindalco Industries
Aluminium
Pascal Switch Care
Switchgear
Jubilant Ingrevia
Chemical
Aarti Industries
Chemical
UltraTech Cement
Cement
Kirloskar Textile Machinery
Textile Machinery
Supreme Industries
Manufacturing
M&M Commercial Vehicles
Automotive
IFB Industries
Manufacturing
BCH Electric
Electrical
Bharat Forge
Forging
Bonfiglioli
Manufacturing
Mungi Engineering
Manufacturing
Minda Kosei
Manufacturing
Neokraft India
Manufacturing
Godrej & Boyce
Manufacturing
Adish Aluminium
Aluminium
Hindalco Industries
Aluminium
Pascal Switch Care
Switchgear
Jubilant Ingrevia
Chemical
Aarti Industries
Chemical
UltraTech Cement
Cement
Kirloskar Textile Machinery
Textile Machinery
Supreme Industries
Manufacturing
M&M Commercial Vehicles
Automotive
IFB Industries
Manufacturing
BCH Electric
Electrical
Hover over the rows to pause · Scroll to explore all 44 clients
Get Started
Start
with
an
equipment
evaluation
Share the equipment, operating conditions, and the concern you want to solve. ISCT can then review the context and help you choose an appropriate next step.
01Share equipment details
02Discuss the assessment context
03Choose the next step
Choose the path that works best for your team. You can also email nikhilesh.b@isct.co.in.