Skip to main content
    Technology

    Thermo-Ceramic Coating™ Technology

    Advanced ceramic coating technology that reflects infrared heat, reduces surface temperatures, and delivers a minimum of 8–10% energy savings for industrial equipment.

    Engineered for high operating temperatures up to 1800°C with emissivity of 0.92, our coating creates a durable thermal barrier at just 200-250 microns thickness.

    Nano-ceramic particles — the core of TCC™ thermal barrier technology

    TCC™ Nano-Ceramic Coating

    0.92 Emissivity · 200–250 µm thickness

    0.92
    Emissivity
    Up to 1800°C
    Temperature Range
    8-36%
    Reported project range
    200-250μm
    Coating Thickness
    The Science

    How It Works

    Our thermo-ceramic coating combines multiple heat-management mechanisms. Project outcomes depend on the asset, baseline, and operating conditions.

    Ceramic Composition

    Our coating uses specially engineered ceramic that creates an effective thermal barrier on equipment surfaces.

    Infrared Reflection

    The coating reflects infrared radiation back into the system, preventing heat energy from escaping through walls, pipes, and shells.

    Thermal Barrier

    Creates a durable insulation layer that significantly reduces conductive heat transfer through equipment surfaces.

    Temperature Resistance

    Engineered for high-temperature industrial applications up to 1800°C, delivering stable thermal performance across all operating conditions.

    Energy Retention

    Keeps valuable thermal energy where it belongs — retained within furnaces, ovens, and process equipment — improving overall operating efficiency.

    The Physics

    Before & After TCC™

    TCC™ acts as a high-emissivity thermal mirror — reflecting radiant heat back into the process while forming a thin-film conduction barrier.

    Without TCC™
    🔥
    Furnace Interior
    ~1000°C
    WALL
    Heat escaping
    High
    Outer surface hot
    Lost
    Up to 40% waste
    ≤0.3
    Low reflection
    With TCC™
    🔥
    Reflected heat
    TCC™
    WALL
    Minimal loss
    –70°C
    Cooler surface
    Outcome
    8–36% reported
    0.92
    High reflection
    Infrared Reflection
    Emissivity of 0.92 reflects radiant heat back into the process, reducing radiation losses by up to 36%
    Thin-Film Thermal Barrier
    200–250 µm ceramic layer blocks conductive heat transfer through equipment surfaces and walls
    Surface Temperature Drop
    External shell temperatures fall by 10–70°C, improving safety and reducing ambient heat losses
    Product Range

    The TCC™ Product Line

    Four formulations engineered for different temperature ranges — from ovens and external surfaces to ultra-high-temperature furnace interiors up to 1800°C.

    Up to 400°C

    TCC™ 400

    Ovens & External Surfaces

    Designed for lower-temperature industrial ovens and external furnace surfaces. Ideal for paint shops, powder coating lines, and surface treatment processes.

    Applications
    • Powder coating ovens (internal)
    • Paint baking ovens (internal)
    • Liquid baking ovens (internal)
    • External furnace & oven shells
    • Pipelines & storage tanks
    8–36%
    Energy Saved
    200–250 µm
    Thickness
    Verified By
    KONE ElevatorsMahindra CIEHero MotoCorpPascal Switch Care
    Up to 600°C

    TCC™ 600

    Medium-Temperature Processes

    For medium-high temperature processes requiring enhanced thermal barrier properties. Excellent adhesion to GI and steel surfaces with proven results in liquid baking applications.

    Applications
    • Liquid baking ovens
    • Curing ovens & chambers
    • Medium-temp process equipment
    • Industrial dryers
    8–20%
    Energy Saved
    250 µm
    Thickness
    Verified By
    Perkins India
    Up to 1200°C

    TCC™ 1200

    High-Temperature Furnaces

    High-temperature formulation for furnace interiors up to 1200°C. Applied to refractory and metal surfaces of furnaces — delivering excellent energy savings across industrial applications.

    Applications
    • Sealed quench furnaces (internal)
    • Annealing furnaces (internal)
    • Heat treatment furnaces (internal)
    • Refractory brick surfaces
    • High-temp process equipment
    10–24%
    Energy Saved
    200–250 µm
    Thickness
    Verified By
    LMWDelphi TVSVulkan TechnologiesVarroc EngineeringRolex Rings
    Up to 1800°C

    TCC™ 1800

    Ultra-High Temperature Furnaces

    Our most advanced ultra-high-temperature formulation for extreme furnace environments up to 1800°C. Engineered for the most demanding industrial processes — delivering maximum energy savings and durability.

    Applications
    • Steel melting furnaces (internal)
    • Glass melting kilns
    • Cement kilns
    • Petrochemical reactors
    • Ultra-high-temp process equipment
    15–28%
    Energy Saved
    200–250 µm
    Thickness

    Not sure which product suits your equipment?

    Step by Step

    Application Process

    A systematic approach ensures consistent quality and optimal results for every installation.

    Initial Assessment

    Our engineers conduct a thorough thermal audit of your equipment, identifying key energy loss areas using thermal imaging.

    Surface Preparation

    Equipment surfaces are cleaned and prepared to ensure optimal coating adhesion and performance.

    Coating Application

    Thermo-ceramic coating is professionally applied — internally on ovens, and both internally & externally on furnaces — using specialized equipment.

    Curing & Inspection

    The coating is allowed to cure properly, followed by a complete quality inspection of the installation.

    Performance Verification

    Post-application thermal imaging confirms the reduction in surface temperature and validates energy savings.

    Advantages

    Key Benefits

    Measurable improvements across energy efficiency, safety, and sustainability.

    Reduces energy loss through equipment surfaces
    Lowers external surface temperatures
    Decreases fuel consumption measurably
    Reduces CO₂ emissions significantly
    Improves workplace safety
    Payback period typically 12–18 months
    Durable and long-lasting coating (5+ years)
    Applied internally on ovens; internally & externally on furnaces
    Get Started

    Ready to Reduce Your Energy Costs?

    Get a free thermal audit and discover how much your facility could save with our Thermo-Ceramic Coating™ technology.